He aha ka Silicon Nitride Ceramics?

ʻO nā seramika silikoni nitride (Si₃N₄), e like me nā seramika hoʻolālā kiʻekiʻe, loaʻa nā waiwai maikaʻi e like me ke kūpaʻa kiʻekiʻe o ka wela, ka ikaika kiʻekiʻe, ka paʻakikī kiʻekiʻe, ka paʻakikī kiʻekiʻe, ke kūpaʻa creep, ka pale ʻana i ka oxidation, a me ke kūpaʻa ʻaʻahu. Hoʻohui ʻia, hāʻawi lākou i ke kūpaʻa haʻalulu wela maikaʻi, nā waiwai dielectric, ka conductivity thermal kiʻekiʻe, a me ka hana hoʻoili hawewe electromagnetic kiʻekiʻe kiʻekiʻe. Hoʻohana nui ʻia kēia mau waiwai piha koʻikoʻi i nā mea hana paʻakikī, ʻoi aku hoʻi i ka aerospace a me nā ʻoihana ʻenehana kiʻekiʻe.

Eia nō naʻe, ʻo Si₃N₄, he hui pū me nā mea paʻa covalent ikaika, he hale paʻa ka mea e paʻakikī ai ka hoʻopaʻa ʻana i ke kiʻekiʻe kiʻekiʻe ma o ka diffusion solid-state wale nō. No ka hoʻolaha ʻana i ka sintering, hoʻohui ʻia nā mea kōkua sintering, e like me nā metala oxides (MgO, CaO, Al₂O₃) a me nā oxides earth oxides (Yb₂O₃, Y₂O₃, Lu₂O₃, CeO₂), i hoʻohui ʻia e hoʻomaʻamaʻa i ka densification ma o kahi mīkini hoʻoheheʻe wai.

I kēia manawa, ke neʻe nei ka ʻenehana mīkini semiconductor honua i nā voltage kiʻekiʻe, nā au nui, a me ka nui o ka mana. He nui ka noiʻi ʻana i nā ʻano hana no ka hana ʻana i nā seramika Si₃N₄. Hoʻopuka kēia ʻatikala i nā kaʻina hana sintering e hoʻomaikaʻi maikaʻi i ka nui a me nā waiwai mechanical piha o ka silicon nitride ceramics.

Nā ʻano hana hoʻoheheʻe maʻamau no nā seramika Si₃N₄

Hoʻohālikelike o ka hana ʻana no ka Si₃N₄ Ceramics i hoʻomākaukau ʻia e nā ʻano Sintering ʻokoʻa.

1. ʻO ka hoʻopaʻa inoa ʻana (RS):ʻO ka sintering reactive ke ʻano mua i hoʻohana ʻia no ka hoʻomākaukau ʻana i nā seramika Si₃N₄. He mea maʻalahi, kūpono ke kumu kūʻai, a hiki ke hana i nā ʻano paʻakikī. Eia nō naʻe, he pōʻai hana lōʻihi kona, ʻaʻole kūpono i ka hana ʻenehana.

2. Hoʻopaʻa Paʻa ʻole (PLS):ʻO kēia ke kaʻina hana sintering maʻamau a maʻalahi. Eia nō naʻe, pono ia i ka Si₃N₄ kiʻekiʻe i nā mea maka a loaʻa pinepine i nā seramika me ka haʻahaʻa haʻahaʻa, ka emi ʻana nui, a me ke ʻano o ka pohā a i ʻole ke ʻano.

3. Hoʻopaʻa Paʻi Wela (HP):ʻO ka hoʻohana ʻana o ka uniaxial mechanical pressure e hoʻonui i ka ikaika hoʻokele no ka sintering, e ʻae ana i nā ceramics dense e hana ʻia ma nā mahana 100-200 ° C haʻahaʻa ma mua o nā mea i hoʻohana ʻia i ka sintering pressureless. Hoʻohana pinepine ʻia kēia ʻano hana no ka hana ʻana i nā seramika maʻalahi akā paʻakikī ke hoʻokō i ka mānoanoa a me nā koi no nā mea substrate.

4. Spark Plasma Sintering (SPS):Hōʻike ʻia ka SPS e ka sintering wikiwiki, hoʻomaʻemaʻe palaoa, a me ka hoʻohaʻahaʻa ʻana i nā mahana sintering. Eia nō naʻe, koi ʻo SPS i ka waiwai nui i nā mea hana, a ʻo ka hoʻomākaukau ʻana i ka conductivity thermal kiʻekiʻe Si₃N₄ ceramics ma o SPS aia nō i ka pae hoʻokolohua a ʻaʻole naʻe i hana ʻia.

5. Hoʻopili ʻia ke kinoea-Pressure Sintering (GPS):Ma ka hoʻohana ʻana i ke kaomi kinoea, ʻaʻole kēia ʻano hana i ka decomposition ceramic a me ka pohō kaumaha ma nā wela kiʻekiʻe. ʻOi aku ka maʻalahi o ka hana ʻana i nā seramika kiʻekiʻe a hiki i ka hana pūʻulu. Eia nō naʻe, paʻakikī ke kaʻina hana hoʻoheheʻe kinoea hoʻokahi ʻanuʻu e hana i nā ʻāpana me ka waihoʻoluʻu o loko a me waho. ʻO ka hoʻohana ʻana i kahi kaʻina sintering ʻelua a i ʻole ka nui-step hiki ke hōʻemi nui i ka ʻike o ka oxygen intergranular, hoʻomaikaʻi i ka conductivity thermal, a hoʻonui i nā waiwai holoʻokoʻa.

Eia naʻe, ʻo ke kiʻekiʻe o ka sintering kiʻekiʻe o ʻelua mau ʻanuʻu kinoea-press sintering ua alakaʻi i ka noiʻi mua e kālele nui ʻia i ka hoʻomākaukau ʻana i nā substrates ceramic Si₃N₄ me ka conductivity thermal kiʻekiʻe a me ka ikaika kulou wela o ka lumi. ʻO ka noiʻi ʻana ma ka Si₃N₄ ceramics me nā waiwai mechanical piha a me nā waiwai mechanical wela kiʻekiʻe he palena palena.

ʻO ke ʻano hoʻoheheʻe ʻana o ke kinoea ʻelua ʻanuʻu no Si₃N₄

Ua hoʻohana ʻo Yang Zhou a me nā hoa hana mai Chongqing University of Technology i kahi ʻōnaehana kōkua sintering o 5 wt.% Yb₂O₃ + 5 wt.% Al₂O₃ no ka hoʻomākaukau ʻana i nā ceramics Si₃N₄ me ka hoʻohana ʻana i nā kaʻina hana hoʻoheheʻe kinoea a me ʻelua ʻanuʻu ma 1800°C. ʻO nā seramika Si₃N₄ i hana ʻia e ke kaʻina sintering ʻelua ʻanuʻu, ʻoi aku ka kiʻekiʻe a me ka ʻoi aku ka maikaʻi o nā waiwai mechanical piha. Hōʻuluʻulu kēia i nā hopena o nā kaʻina hana hoʻoheheʻe kinoea a me ʻelua ʻanuʻu i ka microstructure a me nā waiwai mechanical o nā ʻāpana ceramic Si₃N₄.

Density ʻO ke kaʻina hana densification o Si₃N₄ maʻamau e pili ana i ʻekolu mau ʻanuʻu, me ka uhi ʻana ma waena o nā pae. ʻO ka pae mua, ka hoʻonohonoho hou ʻana i nā ʻāpana, a me ka pae ʻelua, ka dissolution-precipitation, ʻo ia nā pae koʻikoʻi no ka hoʻopaʻa ʻana. ʻO ka manawa pane kūpono i kēia mau ʻanuʻu e hoʻomaikaʻi nui ai i ka nui o ka hāpana. Ke hoʻonohonoho ʻia ka mahana ma mua o ka hoʻomaʻamaʻa ʻana no ke kaʻina hana sintering ʻelua i ka 1600 ° C, hana ʻo β-Si₃N₄ grains i kahi anga a hana i nā pores pani. Ma hope o ka hoʻomaʻamaʻa mua ʻana, hoʻomehana hou ʻia ma lalo o ke kiʻekiʻe kiʻekiʻe a me ke kaomi nitrogen e hoʻoikaika i ka kahe wai-phase a me ka hoʻopiha ʻana, e kōkua ana i ka hoʻopau ʻana i nā pores i pani ʻia, e hoʻomaikaʻi hou i ka density o nā seramika Si₃N₄. No laila, ʻo nā laʻana i hana ʻia e ke kaʻina hana hoʻoheheʻe ʻelua ʻanuʻu e hōʻike i ke kiʻekiʻe kiʻekiʻe a me ka nui pili ma mua o nā mea i hana ʻia e ka sintering hoʻokahi.

ʻO ka Density a me ka pili pili o nā seramika Si3N4 i hoʻomākaukau ʻia e nā kaʻina sintering like ʻole

Māhele a me ka Microstructure I ka hoʻoheheʻe ʻana i hoʻokahi ʻanuʻu, ua kaupalena ʻia ka manawa i loaʻa no ka hoʻonohonoho hou ʻana o nā ʻāpana a me ka hoʻopuehu ʻana i ka palena o ka palaoa. Ma ke kaʻina hana sintering ʻelua, hana ʻia ka hana mua ma ka haʻahaʻa haʻahaʻa a me ke kaomi kinoea haʻahaʻa, e hoʻolōʻihi i ka manawa hoʻonohonoho hou a loaʻa i nā hua nui. A laila hoʻonui ʻia ka mahana i ka pae wela kiʻekiʻe, kahi e hoʻomau ai ka ulu ʻana o nā kīʻaha ma o ke kaʻina oʻo ʻo Ostwald, e hāʻawi ana i nā seramika Si₃N₄ kiʻekiʻe.

Kiʻikuhi Schematic o ke kaʻina hana sintering o Si3N4

Nā Pono Mechanical ʻO ka palupalu o ka māhele intergranular i nā mahana kiʻekiʻe ke kumu nui o ka ikaika hoʻemi. I ka hoʻoheheʻe ʻana i hoʻokahi ʻanuʻu, hana ʻia ka ulu ʻana o ka palaoa maʻamau i nā pores liʻiliʻi ma waena o nā kīʻaha, kahi e pale ai i ka hoʻomaikaʻi nui ʻana i ka ikaika wela. Eia naʻe, i loko o ke kaʻina hana sintering ʻelua ʻanuʻu, ʻo ka māhele aniani, i hoʻokaʻawale ʻia i loko o nā palena o ka palaoa, a me nā ʻano like ʻole e hoʻonui i ka ikaika intergranular, e hopena i ka ikaika bending kiʻekiʻe.

ʻO ka ikaika flexural wela lumi a me ka ikaika flexural 900 ℃ o nā seramika Si3N4 ma lalo o nā kaʻina hana sintering.

I ka hopena, hiki i ka hoʻopaʻa lōʻihi ʻana i ka sintering hoʻokahi ke hoʻohaʻahaʻa pono i ka porosity kūloko a loaʻa i ke kala o loko a me ke ʻano like ʻole akā hiki ke alakaʻi i ka ulu ʻana o ka palaoa, e hoʻohaʻahaʻa i kekahi mau waiwai mechanical. Ma ka hoʻohana ʻana i kahi kaʻina hana sintering ʻelua-ka hoʻohana ʻana i ka haʻahaʻa haʻahaʻa pre-sintering e hoʻolōʻihi i ka manawa hoʻonohonoho hou a me ka paʻa ʻana i ka wela kiʻekiʻe e hāpai i ka ulu ʻana o ka palaoa like ʻole-he Si₃N₄ ceramic me ka 98.25% pili, ka microstructure like ʻole, a me nā waiwai mechanical piha maikaʻi. hiki ke hoʻomākaukau maikaʻi ʻia.

inoa Pāpaʻa ʻO ka papa epitaxial haku mele Kaʻina hana epitaxial Mea epitaxial
Silicon homepitaxial Si Si Epitaxy Māhele Māmā (VPE)

SiCl4+H2
SiH2Cl2
SiHCl4+H2
SiH4

Silicon heteroepitaxial Sapphire a spinel paha Si Epitaxy Māhele Māmā (VPE) SiH₄+H₂
GaAs homepitaxial

GaAs
GaAs

GaAs
GaAs

Epitaxy Māhele Māmā (VPE)
MOCVD

AsCl₃+Ga+H₂ (Ar)
ʻO GaR3+AsH3+H2

GaAs
GaAs

GaAs
GaAs

Molecular Beam Epitaxy (MBE)
Epitaxy Māhele Waiwai (LPE)

Ga+As
Ga+GaAs+H2

GaAs heteroepitaxial GaAs
GaAs

GaAlAs/GaAs/GaAlAs
GaAsP

Epitaxy Māhele Waiwai (LPE)

ʻAha Moku (VPE)

Ga+Al+CaAs+ H2

Ga+AsH3+PH3+CHl+H2

GaP homepitaxial
GaP heteroepitaxial

GaP
GaP

GaP(GaP;N)
GaAsP

Epitaxy Māhele Waiwai (LPE)

Epitaxy Māhele Waiwai (LPE)

Ga+GaP+H2+(NH3)

Ga+GaAs+GaP+NH3

ʻO Superlattice GaAs GaAlAs/GaAs
(pōkole)
Molecular Beam Epitaxy (MBE)

MOCVD

Ca,As,Al

GaR₃+AlR3+AsH3+H2

InP homoepitaxial
InP heteroepitaxial

InP
InP

InP
InGaAsP

Epitaxy Māhele Māmā (VPE)

Epitaxy Māhele Waiwai (LPE)

PCl3+In+H2

In+InAs+GaAs+InP+H₂

Epitaxy Si/GaAs

Si
Si

GaAs
GaAs

Molecular Beam Epitaxy (MBE)

MOGVD

ʻO Ga、As

GaR₃+AsH₃+H₂


Ka manawa hoʻouna: Dec-24-2024